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- CommentAuthorj-dogg
- CommentTimeJun 4th 2009 edited
FINALLY got pics working (thanks Greg)
This was a restoration project I got a little over a year ago from a good friend who not only saved it from the trashman, but saved it from a Sawzall.
84' Ciocc Designer, hand-made in Italy, NOT China.
Drivetrain was trashed, had to break the chain with a bolt cutter. Rear rim was trashed too. Rust EVERYWHERE.
First day actually somewhat rideable

7 speed conversion


then came FSA RD-220 700c alu-clinchers

9-speed Dura-Ace downtube shifters, 9-speed Ultegra rear cassette

Old Shimano 600 shifters
New sex
time for a trip to the powdercoat shop
on the operating table
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- CommentAuthorgreg
- CommentTimeJun 5th 2009
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- CommentAuthorj-dogg
- CommentTimeJun 5th 2009
120 dollars and a six-pack later
original chrome intact
overnight parts from Australia.
I handpainted the "Ciocc" on the tops of the rear stays, just like they were in the factory 24 years ago. It's engraved into the frame but the powdercoating covers most of it
michelin pro race 2 tires, selle italia seat
shimano ultegra 9-speed STI shifters
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- CommentAuthorj-dogg
- CommentTimeJun 5th 2009 edited
dura-ace 9/10-speed chain

el cheapo grande Shimano Sora crank, works for now

upgraded to an Ultegra SL crank with sealed outboard bearings (way better than cartridge setup)
also finally installed Ultegra 6600 front derailleur


upgraded to 42cm Modolo Flash handlebars (freebie!!)


dura-ace SLR brake cables
ultegra SL SPD's, Gaerne time trial carbon cleats
finished
well almost, I need to strip it back down, touch up the frame and re-do decals and clearcoat. clearcoat your restorations people!!!! over the decals!!! i'm learning the hard way, but it all works out because now I get the opportunity to film myself assembling it. -
- CommentAuthorHyde
- CommentTimeJun 5th 2009
I'm glad you saved it! Those are sweet frames. Ride the hell out of it. They don't make them like that anymore....Unless you buy from a custom builder, of course. -
- CommentAuthorgreg
- CommentTimeJun 5th 2009
wow, awesome build. Totally clean and classy and a BEAUTIFUL Italian bike. -
- CommentAuthorLoneWolf15
- CommentTimeJun 5th 2009
That bike is crying tears of joy at being rescued by you. I'm sure she'll give you all she's got on rides.
My hat's off to you for having a good eye, respect for a classic, taking the time --and for taking the time to do it right. -
- CommentAuthoriron jaiden
- CommentTimeJun 5th 2009
Beautiful restoration man. Big thumbs up for sure. -
- CommentAuthorj-dogg
- CommentTimeJun 6th 2009 edited
thanks all =)
she does have a name, Stella.
it turns heads at all the group rides, everyone rides Trek-this and Specialized-that and the only Italians are myself on the Ciocc and a Colnago from about the same time period, which may be my next project if I can find one. I'm always catching people checking out our bikes. I need to get them parked next to one another and snatch a photo.
Right now I have a 76' Schwinn Superior that I've been working on forever and I've thought about going balls-to-the-wall on a similar restoration project with it. It has a full Suntour drivetrain NOS but it's pretty difficult to locate decals for these since so few were made. -
- CommentAuthorAaron C
- CommentTimeJun 6th 2009
yay! -
- CommentAuthorsfbee
- CommentTimeJun 6th 2009
That bike looks amazing. I'm jealous! -
- CommentAuthorsfbee
- CommentTimeJun 10th 2009
Ironically enough, I came across a guy giving away a near complete ciocc bike on craigslist today.
http://velospace.org/node/20829
I believe this is a 1984 as well, but I'm not sure. Can anyone offer pointers on where to pin point this information? I've looked through a few catalogs I discovered through relevant posts at bikeforums, but haven't found anything conclusive.
Any help is greatly appreciated! -
- CommentAuthorjam guy
- CommentTimeJun 10th 2009
I usually hate when people put modern components on old road bikes but man, this is a great build. Good job! -
- CommentAuthorj-dogg
- CommentTimeJun 11th 2009
Nice find.
The Designer's I have found don't have Ciocc pantographed into the bottom bracket. Your fork also looks a little different from mine. -
- CommentAuthorsfbee
- CommentTimeJun 11th 2009
This one does have the ciocc pantographed into the bottom bracket shell. The tapered ends where the seat stays meet the seat tube are (or were,due to rust) chrome as well, which leads me to believe the seat stays are chrome beneath the paint.
The rust got the best of the chrome on the chain stays in a few spots, so I'm not sure I'll be able to keep it around. The fork had quite a few little blotches of rust but is starting to polish up nicely. One spot I'm worried about is the internal cable routing, and I'm wondering how I should go about removing any potential rust from there. -
- CommentAuthorj-dogg
- CommentTimeJun 12th 2009
That may be a Ciocc SLX, which is F-in awesome if it is. -
- CommentAuthorsfbee
- CommentTimeJun 13th 2009
Just got back from the shop, and the verdict is in:
a.) It is indeed SLX!
b.) The upper-race on the super record headset ain't looking pretty
c.) The bottom bracket needs servicing, but might clean up nicely
I'm hunting for a grinder/buffing wheel on craigslist right now. Plan on polishing at least the cranks once I do.
Looks like I'm going to loose the chrome on the seat and chain stays. I might re-chrome them if I can find someone to do the job for ~200. About to give a white vinegar and baking soda treatment to the fork to see how it cleans up, but will definitely be re-chroming it if it doesn't clean up nicely.
Taking it in for a powder coat on Monday or Tuesday! -
- CommentAuthorj-dogg
- CommentTimeJun 13th 2009
Wow, SLX Ciocc frames are VERY sought after by collectors, I would almost trade with you if I didn't already finish mine lol.
You may be able to save the chrome, using the heat-wrap method I did. There is a special tape it's like 2500-degree resistant. Perfect for an oven.
Find some paint remover spray, most auto parts stores carry this. It's a can and the spray is like a foam. It's designed for car paint, it will annhiliate Krylon spray paint. See how much chrome there is, if memory serves me correct the SLX frames had metric shit-tons of chrome on the rear stays all the way up to the seat posts, hit it with the paint remover and see how much chrome there is under there, if there is a lot and it looks rescuable I would ask about this tape and see if you can get it taped off. When I did my restoration I had the tape applied and kept my original chrome. Partial chrome after spraying is gonna be a BITCH, most of these frames were factory-dipped first then sprayed. Some Ralieghs are notorious for being completely covered in chrome once the paint is removed.
Don't spray it until you remove the paint off those rear stays to see how much chrome there is, and if you're going to re-do the chrome, chrome first then spray it, I got really lucky and my chrome was still salvagable and after a few hours buffed out to an almost mirror-like finish. -
- CommentAuthorsfbee
- CommentTimeJun 13th 2009
I really want to keep the original chrome on the stays, but unfortunately some of it rusted through completely, leaving just the bare metal in some rather large spots. Most of it is on the bottom of the stays, but the area near the drop outs are pretty much screwed. While the fork has a few pitted spots here and there, it's fine for the most part, and should be salvageable with or without the re-chroming.
Looks like the bottom bracket might need to be scrapped as well. The drive side bearing race has a few spots of gunk/rust, and there is one pitted spot on the left hand race. Gonna give it the citric acid treatment, and see if it's at all salvageable. Unfortunately the top race on the super record headset is hosed, so it's gonna live in my spare parts bin awaiting the unlikely event of finding a replacement. -
- CommentAuthorj-dogg
- CommentTimeJun 13th 2009
bottom bracket shouldn't be too hard, as long as the threads are good, it should be a 70mm Italian thread.
if the chrome is rusted through to bare metal in some spots, it will need to be re-chromed. it's not something that can be touched up. Chrome before you spray / powdercoat. very important.
Before you chrome though, check under that paint anyway. If you want to get as close to original have a look at a few of the SLX frames here on this site. Some have fully painted stays, some have the partial chrome mine has, others are chrome all the way up to the seatpost. -
- CommentAuthorsfbee
- CommentTimeJun 13th 2009
Yea, finding replacement cups shouldn't be too much of an issue. Just frustrating :)
There is definitely chrome under the paint on the seat/chain stays. You can see it in areas where the paint chipped, and the beveled ends where the seat stays meet the seat tube are chromed as well. Hell, I'll be happy either way, but the chrome on the seat stays would definitely help balance out the chrome fork.
I really want to model the bike after the blue version here, except I want to keep the beveled ends of the seat stays chromed as well -
- CommentAuthorj-dogg
- CommentTimeJun 13th 2009 edited
send me some high-res pics of the chrome on that rear stay, including damage. let me have a look at it before you spray anything.
viper7990@hotmail.com
Between the fork and the rear stays that would look really good. problem with the blue bike is it's a Designer, you have a late-model SLX I think. thru-frame cabling didn't come until the late 80's for Ciocc.
If you sand paint off of it you may see the original color. Mine was white. also look for overspray inside the frame, rare on the Italian frames but mine had traces of white in the bottom bracket and seat post binder.
i'm about to go ride my Designer now :D -
- CommentAuthorsfbee
- CommentTimeJun 13th 2009
Yea, I haven't been able to figure out what model it is, and haven't found any catalogs displaying the internal cable guides
I'll bust out the camera tomorrow and take some high res pictures in the sun. Hopefully my fork will shine up nice after the bath I'm giving it tonight! -
- CommentAuthorj-dogg
- CommentTimeJun 13th 2009
It may be a Ciocc Enemy, they used the SLX tubeset.
Does it have a raised Italian flag on the top tube, or what would appear to be three blocks? -
- CommentAuthorsfbee
- CommentTimeJun 14th 2009 edited
The vinegar and baking soda bath worked great for the fork. It got rid of all the rust inside the groves of the ciocc pantograph on the fork lugs. When I pulled it out (after about 12 hours), the rust wiped right off. I had to (gently) take a precision screwdriver to the grooves of the 4 aces to get the rust grime out, since it was packed in there pretty well.
Before:
After:
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- CommentAuthorj-dogg
- CommentTimeJun 14th 2009
WOW I'm gonna have to try that with my fork the next time I have it apart to touch up the frame and clearcoat. My Ciocc pantograph has the same problem. -
- CommentAuthormuttsbutts
- CommentTimeJun 14th 2009
well done! -
- CommentAuthoreaglerock
- CommentTimeJun 15th 2009
Posted By: j-doggWOW I'm gonna have to try that with my fork the next time I have it apart to touch up the frame and clearcoat. My Ciocc pantograph has the same problem.
Do you suspend the whole fork in a vinegar/baking soda bath, or do you brush a moist paste onto the affected area?
Forget about that (although I'm going to thieve your idea); what's up with the coppertone brake caliper? -
- CommentAuthorsfbee
- CommentTimeJun 15th 2009
I didn't have a large enough container, so I did the bottom half first, followed by the top half. I'd recommend finding a large enough container to submerge all of it though, just because you'll spend a while obsessively buffing out the lines that occur from the half dip (they buffed out fine with some nevrdull though)
I got the idea from this thread, which has pretty good photographic documentation:
http://bmxmuseum.com/forums/viewtopic.php?id=58409&action=new
I just finished polishing off the chain stays, which I submerged yesterday. The rust wiped right off, but unfortunately the rust took so much chrome with it, that I might as well re-chrome or re-paint it. I'm going to get a quote from a local shop for the re-chroming today, but I'm pretty sure it's gonna be more than I can afford at the moment -
- CommentAuthorsfbee
- CommentTimeJun 15th 2009
This thread also discusses an alternative to white vinegar and baking soda, which is to use citric acid powder and water instead:
http://bmxmuseum.com/forums/viewtopic.php?pid=941258
I had a hard time finding citric acid powder locally. Whole foods wanted 15-20 bucks for small containers of it packaged as a nutritional supplement. A local pool store sold it as ascorbic acid (for cleaning rust from pool pumps apparently), and wanted 50 bucks for 2 pounds.
I ended up getting 5 large shakers of it from a local kosher foods store that sold it as 'sour salt' for 10 bucks. You can also get it online in bulk for pretty cheap if you google around. I figure I'll test that out on another old beater frame I have laying around -
- CommentAuthorsfbee
- CommentTimeJun 15th 2009
Forget about that (although I'm going to thieve your idea);what's up with the coppertone brake caliper?
There were a couple of (definitely not stock) grand compe brakes on the bike when I got it. I'm guessing the owner that put them on there was color blind!
Works for me though, since they'll probably look a-ok on my other charcoal trek with gold accents. I definitely don't plan on keeping them around on the ciocc. -
- CommentAuthoreaglerock
- CommentTimeJun 15th 2009
Posted By: sfbee
Forget about that (although I'm going to thieve your idea);what's up with the coppertone brake caliper?
There were a couple of (definitely not stock) grand compe brakes on the bike when I got it. I'm guessing the owner that put them on there was color blind!
They are wicked cool, although they won't match up well with the Ciöcc (never forget the umlaut!).
I picked up a '71 Raleigh International frameset this weekend, repainted in a sort of 7-Up bottle metallic green. I saw your brakes, and started musing over whether it might be possible to copperplate the set of Mafac Racers I got to go with it.
Copper and green; City of Lost Children colors... -
- CommentAuthorbrandonnn
- CommentTimeJun 15th 2009
beautiful man,i bet she rides like a dream -
- CommentAuthoreaglerock
- CommentTimeJun 15th 2009
Posted By: sfbeehis thread also discusses an alternative to white vinegar and baking soda, which is to use citric acid powder and water instead:
http://bmxmuseum.com/forums/viewtopic.php?pid=941258
One of the guys who talks up citric acid powder mentions that it's used in making beer (possibly as a disinfectant?). It's possible that it might be available from homebrew suppliers. Fortunately, I have a homebrew supplier less than a mile from my house. I'll check into it.
That thread also recommends #0000 steel wool, which is part of my usual technique for light corrosion/discoloration. I use #0000 with Simichrome or Simichromelike mild abrasive polishes (Maas, toothpaste). -
- CommentAuthorsfbee
- CommentTimeJun 15th 2009 edited
Just dropped the frame off at the powder coater. I'll probably get reamed for not sticking to the more traditional colors, but I went with a gun metal gray instead of white just cause it looked cool as hell (really shined in the sun). Should look really good once I get the decals, and matching aerospoke*
Decided to keep the fork unpainted, even though a lot of the chrome is gone. I tried taking it in to a local shop this morning for a quote on re-chroming it, but they declined because of the vent holes drilled in the fork.
* - not really -
- CommentAuthortjchad
- CommentTimeJun 15th 2009 edited
That is a beautiful bike! I recently got a late '80's Gitane Team Professionnel with Reynolds 531P tubing. Just got the frame only. I'm hoping it comes out looking as nice as your bike. Of course it won't have period correct parts for now but at least I'll get to ride it...
Did you get the decals from Cyclomondo in Australia? -
- CommentAuthorj-dogg
- CommentTimeJun 15th 2009
Yuppers, the next set I do will be from there. I didn't clearcoat these and they are peeling pretty badly. -
- CommentAuthorsfbee
- CommentTimeJun 16th 2009
Just got word from the powder coater that they found some bondo on the top tube after sand blasting the frame. He said there isn't a dent, but it has a straight 4-inch crease directly on top of the top tube, about 6 inches from the seat tube. Gonna pick it up tomorrow morning and take it to a shop to determine if it's structurally sound enough to ride, but I'm not feeling optimistic :( -
- CommentAuthorgreg
- CommentTimeJun 16th 2009
bah. If its no good to ride then make it into an awesome piece of furniture , e.g. -
- CommentAuthorLyKqiD
- CommentTimeJun 16th 2009
Reading through this whole discussion then hearing the frame has a crease on the tt, I feel like I did at the end of Requiem for a Dream. -
- CommentAuthorj-dogg
- CommentTimeJun 16th 2009
no shit
that sucks :(
post pictures of the damage. -
- CommentAuthorsfbee
- CommentTimeJun 17th 2009
Looks like it's not as bad as I expected. I'm definitely going to need to keep an eye on it, but I don't imagine it will be a problem in the foreseeable future
It was actually pretty hard to capture pictures of the crease, but the following should give you an idea of it's size/location:

I'm going to take it back up to be powder coated tomorrow. Hope to have more refined pictures up soon :) -
- CommentAuthoreaglerock
- CommentTimeJun 17th 2009
Posted By: sfbeeLooks like it's not as bad as I expected. I'm definitely going to need to keep an eye on it, but I don't imagine it will be a problem in the foreseeable future
It was actually pretty hard to capture pictures of the crease, but the following should give you an idea of it's size/location:
I've heard that it's possible to drill holes into a dent and then pull it out, as long as the crease isn't too deep; that's what they do with cars. Then you'd Bondo up the holes and any remaining surface blemish, and paint/powdercoat. Is that feasible here? -
- CommentAuthorsfbee
- CommentTimeJun 17th 2009 edited
I'm not aware of any local frame builders, and I'm sure it would be pretty costly to do so. The crease is pretty darn small, and hard to notice unless you're looking at a particular angle. I could be (and usually am) wrong, but it doesn't look like the extent of the damage isn't bad enough to cause catastrophic failure. I dropped by the shop I frequent here, and they seemed to think it'd pretty safe to ride as well, so I figure I'll just paint it and take my chances.
I'm wondering how it occurred. There isn't a dent surrounding the area, but rather just a simple crease. My guess would be a front end collision, but I really don't have any idea. The guy who gave me the bike wasn't the original owner, nor had he ridden it, so I don't think he would know what caused it either. Any ideas? -
- CommentAuthorgreg
- CommentTimeJun 17th 2009
Could it be from an overtightened work stand clamp?
Are there any other stresses/fractures that would be consistent with a front end collision? -
- CommentAuthorsfbee
- CommentTimeJun 17th 2009
Nope... not a single other dent on the frame. The fork is also in good shape, which pretty much eliminates the front end idea as well, since anything front-end related that could have caused that crease would surely have mis-aligned, if not totaled the fork.
It probably is something along the lines of overtightening a clamp, or clumsy shop/storage tom foolery. Obviously whoever noticed it, and bondo'd it up when re-painting it. Perhaps whoever was painting it goofed up in their shop, and tried to cover their tracks.. -
- CommentAuthorj-dogg
- CommentTimeJun 17th 2009
It's safe to ride.
Aren't you re-chroming the rear stays? You need to chrome first THEN powdercoat, I don't think the chrome will stick to powdercoat. -
- CommentAuthorsfbee
- CommentTimeJun 17th 2009
Yea, I wanted to chrome it before taking it in for the powder coat, but the shop I took it to turned it down, saying they wouldn't be able to chrome it due to the vent holes drilled in the fork, chain stays, and seat stays. I don't quite understand why they wouldn't be able to plug those up during the chroming process, but I'm guessing he had a good reason -
- CommentAuthorThomWarr
- CommentTimeJun 18th 2009
TOO NICE FOR THE ROAD! =-) -
- CommentAuthorj-dogg
- CommentTimeJun 18th 2009 edited
SOME SLX frames were completely covered if memory serves me correct.
They have to be able to do that unless the bike was chromed from the factory then holes were drilled.
The chroming process involves dipping the entire thing in a liquid metal several times, maybe they are afraid it will get into the frame.
Shop around for chrome plating if you want this done right and as close to original as possible.
Maybe you could find someone to tack-weld the vents shut for the chroming process then after the chroming is completed you can drill the holes back out.

